Aluminum Stamping Services
Aluminum stamping is a metalworking process that transforms blanks into a desired shape using specialized dies and punches. Due to its ability to produce strong yet lightweight and corrosion-resistant parts, aluminum stamping is ideal for a wide range of applications. At PSI, we offer full-service metal fabrication and precision aluminum stamping services, with low-cost tooling and fast turnaround times.
Founded in 1985, PSI Industries has been committed to delivering quality components for decades. Our facilities are ISO 9001:2015 certified and use the most advanced equipment to ensure precision results for each project. Our engineers are among the most experienced in the industry, with over 30 years of design experience. If you’re looking for a reliable custom aluminum stamping partner, PSI is here for you.
We use CAD software to design precision dies that we build in-house for maximum efficiency. In addition, all of our tooling is designed to minimize labor and materials to achieve the most cost-effective results, every time. Our products adhere to rigorous quality standards and meet the needs of diverse industries.
PSI's Aluminum Stamping Capabilities
As an industry-leading aluminum stamping company, PSI Industries offers a full range of stamping and metal fabrication services. From the latest stamping equipment to hands-on engineering support, we have the tools and knowledge to ensure your project is a success.
State-of-the-Art Equipment
We continuously invest in the most advanced equipment and accommodate a wide range of part thicknesses and sizes.
Precision & Tolerances
We create aluminum parts with complex geometries and maintain tight tolerances. Our ISO 9001:2015-certified quality system and advanced metrology equipment ensure every stamped part meets your exact specifications.
Small Batch to High-Volume
Our stamping services are fully flexible to your needs, whether you require a one-off prototype or a high-volume production run. We provide aluminum stamped parts in quantities as low as 1,000 or as high as several million. With our quick-change die capabilities, production is easily adaptable to your needs. If you have a high-volume project, we can also dedicate a press exclusively to your order. With our low minimum order requirements and affordable tooling costs, it’s easy to start small and scale up gradually as your needs change.
Materials & Alloys
While we specialize in aluminum, PSI also works with many aluminum alloys, including the 1xxx, 2xxx, 5xxx, and 6xxx series. Our team can help you select the ideal grade for your application.
Integration with Extrusion
Since PSI is also an experienced custom aluminum extruder, our stamping services can be combined with any extrusion project. We can stamp holes, cutouts, or other features into an extruded profile, eliminating the need to source separate vendors. Our one-stop shop integration is ideal for manufacturing complex parts with precision-stamped details.
Engineering Support
PSI Industries offers expert engineering support for part optimization and tool design. Our team will ensure that your stamping dies and processes are optimized for part quality, with minimal waste materials. With our in-house tooling production, lead times for new projects are minimal.
Applications
Due to aluminum's incredible versatility, aluminum stamped components are used throughout virtually every major industry. Our aluminum stamping services cater to a wide range of markets, including:
AerospaceAluminum’s high strength-to-weight ratio makes it ideal for flight and tactical applications, including aircraft interfittings, military-grade equipment housings, drone components, and satellite parts.
Automotive/EVStamped aluminum parts help the automotive industry reduce vehicle weight for improved fuel efficiency. Brackets, chassis components, heat shields, and structural parts can all be produced using aluminum stamping.
Appliances & Consumer GoodsAluminum offers excellent thermal conductivity, making it a reliable material for heat sink plates, connector plates, and electrical enclosures. Our stamping capabilities accommodate the intricate shapes electronic hardware requires.
MedicalSince aluminum is non-toxic and non-magnetic, it’s suitable for medical device chassis, equipment panels, and lightweight structural parts.
Lighting & ElectronicsAluminum offers good thermal conductivity, making it suitable for stamped parts such as LED lighting system housings, electrical enclosures, and heat sink plates.
Why Choose PSI Industries for Aluminum Stamping
At PSI Industries, we're committed to delivering quality components with efficient turnaround times. Our full-service manufacturing capabilities make us a trusted choice for even the most challenging projects.
We're not just a general stamper, we're aluminum specialists. PSI offers decades of expertise in aluminum extrusion, fabrication, and part optimization.
We're your one-stop shop for the entire production process. We handle everything in-house, from extruding raw aluminum profiles to CNC machining, stamping, forming, and finishing. Our vertical integration delivers better quality control and faster turnaround for your project.
PSI is proud to offer some of the fastest lead times in the industry. Our efficient, lean manufacturing processes and large-scale production capacity allow us to meet tight deadlines without compromising quality.
Unlike many of our competitors, we offer low-cost tooling and accept low-volume orders. If you need to scale up, we can seamlessly transition to full production.
As an ISO 9001:2015 certified manufacturer, PSI conducts rigorous inspections and quality checks for every stamped part. We also maintain detailed manufacturing and quality plans for full traceability.
Our team closely collaborates with clients to ensure each part is fully optimized for stamping. We will help you identify the best alloy and thickness for your needs and explore design improvements that could save you time and money.
As a privately owned company, PSI is committed to delivering exceptional customer service. We aim to build successful long-term partnerships supported by clear communication.
Contact PSI for Your Aluminum Stamping Needs
Partnering with PSI ensures you'll obtain high-quality aluminum stamped parts with fast turnaround and excellent support. Our engineers collaborate closely with clients to optimize your designs for performance and cost-efficiency. After production, each stamped part undergoes thorough quality checks to ensure it meets your standards. If you have any questions about our aluminum stamping services, get in touch with us. To get started on your next project, request a quote today.