The best aluminum extrusion suppliers take time to develop a true understanding of their client’s needs and offer personalized service. At PSI Industries, Inc., we combine high-quality, certified aluminum materials with automated extrusion presses and handling systems to provide superior custom aluminum extrusions with fast lead times.

Whether you need a prototype or a high-volume production run, our ISO 9001:2015-certified facilities are equipped to meet your needs. All of our manufacturing is performed in one of our four Texas locations, supported by expert guidance from our team.

Why Choose PSI for Aluminum Extrusion Services?

Our extrusions have profile cross-sections very close to their final shape. This helps to reduce costs while minimizing the amount of machining needed to create the end product.

Benefits of choosing aluminum extrusion services from PSI Industries include:

  • Fast turnaround
  • Minimal waste
  • Consistent quality
  • Lower per-part costs
  • Operational flexibility
  • Design control
  • High-volume production capabilities
  • Quality surface finishes

We calibrate our extrusion presses to precisely produce profiles like channels, tubes, angles, and custom shapes. Press capacities include:

  • 525 Ton: 2.5″
  • 525 Ton: 3.5″
  • 1,050 Ton: 5.125″

Industries & Applications Served

We regularly work with a range of industries and applications such as:

  • Architectural wall panel systems
  • Appliances
  • Automotive
  • Building and construction
  • Cleanroom and air filtration
  • Consumer durable goods
  • Display cases
  • Electric vehicles
  • Firearms
  • HVAC components
  • Interior glass wall trim
  • Lighting
  • Oil & Gas
  • Outdoor enclosures
  • Pools and decking
  • Printing
  • Pull-behind trailers
  • Recreational
  • Yachting

6000 Series Aluminum Extrusion Manufacturers

At PSI Industries, we manufacture high-quality extrusions from aluminum alloys 6061 and 6063.

Aluminum 6061

Aluminum alloy 6061 contains magnesium, silicon, and trace amounts of copper and chromium to improve its:

  • Corrosion resistance
  • Electrical conductivity
  • Machinability
  • Strength
  • Weldability
  • Workability

Tempering aluminum 6061 with high heat increases its strength and corrosion resistance, and reduces brittleness.

Sample applications include:

  • Aluminum cans
  • Automotive and motorcycle frames and components
  • Bicycle frames
  • Electrical fittings
  • Scuba tanks
  • Boats and yachts

Aluminum 6063

Aluminum 6063 contains magnesium and silicon. This medium-strength alloy features good corrosion resistance, workability, and weldability. It is very smooth when extruded and is often anodized when used in structural applications. It is sometimes referred to as architectural aluminum.

Sample applications include:

  • Balustrades
  • Building and construction trim and framing pieces
  • Electrical components
  • Door and window frames
  • Furniture
  • Irrigation tubing
  • Marine applications
  • Piping
  • Railings
  • Recreation equipment
  • Sign frames
  • Storage tanks
  • Trailers
  • Truck frames

Value-Added Services

Our value-added services complement our extrusions for a complete manufacturing solution.

Anodizing and Finishing

Anodizing enhances the durability and corrosion resistance of bare aluminum. It also improves results with coatings, paints, or glues. We offer various mechanical and chemical finishing options to improve physical characteristics and add aesthetic appeal.

Our in-house anodizing and finishing services include:

  • Class 1: Clear Anodizing
  • Class 2: Black Anodizing
  • Mechanical Finishes (Brushing, Buffing, Polishing, Etc.)
  • Mil-C 5541: Clear Chromate Finishing
  • Etching
  • Type 2: Satin Finishing

Off-site finishing services are also available. These include:

  • Class 2: Anodizing
  • Bright Dip Anodizing
  • Wet Paint Liquid Coatings

Powder Coating

Powder coating protects against moisture, weathering, and chemicals and enhances aesthetics. It can also be useful for color coding or creating brand associations. Our powder coating services and capabilities include:

  • 4-stage in-line 360° conveyor system
  • 2-man paint station
  • 30 ft. oven for curing parts (up to 12 ft. long)
  • Special off-site services for parts longer than 12 ft.

Assembly & Kitting

Light assembly and kitting services help you streamline operations. We offer:

  • Faceplate or label application
  • Gasket attachment
  • Hardware installation
  • Mechanical and electrical assembly
  • Kitting/Custom packing/Labeling

Specialty Packaging

Careful packaging services ensure the products we manufacture for you are protected during transportation and storage.

Contact PSI for Custom Aluminum Extrusion Services Today

PSI Industries is your source for Texas-made, precision-extruded aluminum components. We can help you get your products to market faster, with low minimum order quantities and as little as a two to three-week turnaround time to create your first dies. Whether your product requires highly precise tolerances, large quantities, or prototype development, we offer unrivaled quality and expertise.

Custom aluminum extrusions start with a minimum order of 250 pounds. Die costs are extremely reasonable, starting at $985.

If you have any questions, contact us, give us a call at (972) 712-7900, or request a quote through our website today.